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   Yorkshire Water      Date Nov 2001

 

 

A New Process Control and Data Acquisition System for the Keldgate Water Treatment Works benefits from the preparation of a Software Plant Model.

 

 

On the site of the existing Keldgate Reservoir in North Humberside, Yorkshire Water has constructed a major new water treatment facility.  After pilot trials at the site, a new physical membrane filter type was chosen by Yorkshire Water as the most effective for the treatment of water from the Hull Aquifer.

Complex Control

Aston Dane were chosen to design and implement the complex control strategies surrounding the control of the pumping at the borehole sources, chemical dosing and treated water storage at the main works.  The system is designed to optimise energy usage across the plant whilst maintaining uninterrupted supplies to the consumers.

New Control System

Twelve Rockwell SLC PLCs control and monitor the plant at the works and boreholes in conjunction with a dual duty implementation of Intellution's FIX DMACS SCADA system.

Each borehole site connects to the main site control system via leased line communications with manual backup facilities being provided to enable continued operation from local operator interfaces in the event of failure.

Process Simulation

In order to validate the design of the control system, with its complex interactions with the borehole flows, Aston Dane prepared a software plant model of the works.  This has proved invaluable throughout the design phase and has continued to be used to investigate the effect of various demand scenarios on the treated water storage, chemical dosing, filtration and borehole pumping systems.  The value of the preparation of such a model continues to be demonstrated by its use for plant simulation during major testing phases and is also used as a training environment for operators at the site.

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